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How To Install A Rubber Membrane Roof

  • Roof Deck Preparation

    Clean the roof surface prior to installation

    Be sure the roof surface is clean, complimentary of dust, dirt, rust, oil, grease, and loose material. The roof surface must exist dry out. This product will not adhere to wet surfaces. Trapped moisture may vaporize and negatively bear on the performance of this product. This system is best installed onto a timber deck either outside class ply or OSB3.

    Whatsoever residuum bitumen from an onetime roof should either be removed or over boarded as this will adversely affect the performance of the EPDM prophylactic membrane.

  • Install Drip Batten

    Install the Baste batten wherever a gutter is present. This will extend the roof deck and so that h2o run off drips in to the gutter rather than behind the gutter.

  • Install Drip Back Drip Trim

    The Drip Trim has a front end and back piece. Install theDrip Trim backplate using the nails provided. Marshal the curved acme edge of the trim with the timber batten.

  • Chase out Wall Upstand

    Chase out brick mortar articulation using angle grinder or mortar chisel prepare to take Wall Trim flashing.

  • Relax Rubber Membrane

    Let the rubber membrane to relax in position for 30 minutes.

  • Fold Membrane Halfway

    Fold the rubber membrane back to expose half of the roof deck.

  • Apply Deck Adhesive

    Apply Water Based Deck Adhesive using a ix" paint roller. Get out a 150mm un-bonded area around the roof deck perimeter for bonding later with Contact Adhesive

    Roll the EPDM membrane dorsum in to position immediately whilst the adhesive is STILL WET

    If the adhesive dries out (becomes opaque) before the membrane is relayed then a thin glaze tin can be applied to the dorsum of the MEMBRANE and allowed to dry before installing. Apply adhesive to smaller area in hot whether to avert premature drying.

    (Water based adhesives should but be used when the exterior temperatures is four degrees and rising and no run a risk of freezing weather in the post-obit 24-48 hours)

  • Sweep EPDM Membrane

    Sweep EPDM membrane to remove trapped air and ameliorate bonding to substrate.

  • Apply Contact Adhesive to Roof Perimeter

    Apply a THIN glaze of Contact Agglutinative to the roof deck perimeter (approximately 150mm width) and whatsoever vertical upstands. As well apply the Contact Agglutinative to the dorsum of the rubber membrane.

    Contact Adhesive tin can also be used to bond the condom membrane to most porous and not-porous surfaces then can be used in identify of h2o based deck agglutinative if necessary

  • Ensure Contact Adhesive is Touch Dry

    Ensure the Contact Adhesive is bear upon dry and there are no puddles of adhesive.

    The Contact Adhesive gives off a vapour every bit information technology cures. If the membrane is bonded before the Contact Agglutinative has fully dried bubbling/blisters may announced. These bubbling should disappear  over time due to the EPDM membrane being breathable.

  • Cut Back Excess Material

    Trim whatever excess material from walls and upstands using the chase out as a guide.

  • Cut Elastoform to size

    Elastoform is used to waterproof profiles in the roof shape which tin not exist achieved with the safe membrane such as external corners.

    Cut ix" Elastoform to size allowing upstand height plus an actress 75mm on the length by 150mm on the width. (75mm on to rubber & 75mm on to Brick/render).

  • Apply Rubber Primer

    Apply an even glaze of EPDM Rubber Primer using a paint brush to an area slightly larger than the Elastoform patch.

  • Ensure Primer is Touch Dry

    Ensure primer is affect dry out.

  • Install Elastoform

    Install Elastoform Tape.

    When installing Elastoform e'er bond the area which requires no stretching showtime, leaving the stretching office until last.

    Keep the Elastoform in a warm place in cold weather as this volition aid the moulding procedure.

  • Apply Pressure to Elastoform

    Apply pressure to Elastoform to ensure fully bonded.

  • Stretch Elastoform

    Stretch Elastoform.

  • Penny Roller Detail

    Apply light pressure level using penny roller to ensure Elastoform bonds to all surfaces.

  • Install Wall Trim

    Install Wall Trim in to chased out mortar join.

  • Drill Wall Trim

    Drill Wall Trim and wall with 7mm masonry drill to accept rawlplug.

  • Install RawlPlug

    Install RawlPlug.

  • Install Fastener

    Install Fastener.

  • Install Mastic to Wall Trim and Wall Slot

    Use mastic to wall trim and wall chase out.

  • Folding the Rubber Membrane on a Roof Corner

    The membrane can be folded without cutting when detailing an external roof corner prior to installing border trims.

  • Form Pigs Ear

    Pinch the condom membrane together to form a pigs ear.

  • Fold Pigs Ear

    Fold pigs ear on to side of roof.

  • Fit Trim Corner

    Place the trim corner in position employ pressure to squash the foam sealer and nail the polypins in to fascia and batten.

  • Fit Plastic trim Kerb Edge

    The Plastic trim Kerb Edge is designed to deflect water dorsum on to the roof. (traditionally this would be achieved with an arris rail).

    Cut the kerb border trim to length and utilize pressure to the top of the trim then polypin to secure

    The foam should be compressed by 70-80%

  • Fit Trim Joining Clip

    Snap the joint clips provided in to position.

  • Fit plastic trim Drip or Gutter Trim

    Fit plastic trim Drip or Gutter front end trim using polypins provided and install jointing clips where necessary.

  • Trim Excess Rubber Membrane

    Trim the backlog rubber membrane with a precipitous knife or scissors. Have intendance non to score the fascia or gutter.

  • Completed Rubber Roof

    The completed rubber roof has a life expectancy of 50+ years and volition require very little maintenance throughout its life.

    Delight feel gratis to contact u.s. if we tin can better our online training resources in whatever way.

  • Source: https://www.rubber4roofs.co.uk/how-to-install-a-classicbond-one-piece-epdm-rubber-roof

    Posted by: thorntonbeeal1986.blogspot.com

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